OT Meets IT: Why Industrial Automation Professionals Must Master Networking in 2025

Listen to this Post

Featured Image

Introduction:

The line between Operational Technology (OT) and Information Technology (IT) is blurring. Industrial automation professionals can no longer rely solely on PLC programming and HMI design—modern systems demand IT networking expertise. From subnetting to firewall configurations, mastering these skills is now essential for seamless integration and security.

Learning Objectives:

  • Understand core networking concepts for OT environments.
  • Learn key protocols (MQTT, OPC UA, Modbus TCP) and their security implications.
  • Apply scripting (Python, PowerShell) for automation and troubleshooting.

You Should Know:

1. Basic Subnetting for OT Networks

Command (Windows/Linux):

ipconfig /all  Windows 
ifconfig  Linux 

What It Does:

Displays network interface details, including IP, subnet mask, and default gateway.

Step-by-Step Guide:

  1. Check if a PLC has a gateway configured.
  2. Verify subnet masks to ensure devices can communicate.

3. Use `ping` to test connectivity between subnets.

2. Securing MQTT Communications

Command (Linux):

mosquitto_sub -h [bash] -t "topic" -u "user" -P "password" --cafile /path/to/ca.crt 

What It Does:

Subscribes to an MQTT topic with TLS encryption.

Step-by-Step Guide:

1. Generate SSL certificates for MQTT broker/client.

2. Enforce authentication (`-u`, `-P` flags).

3. Use `–cafile` to ensure encrypted communication.

3. Firewall Rules for OT Traffic

Command (Windows PowerShell):

New-NetFirewallRule -DisplayName "Allow Modbus TCP" -Direction Inbound -LocalPort 502 -Protocol TCP -Action Allow 

What It Does:

Allows Modbus TCP traffic on port 502.

Step-by-Step Guide:

  1. Identify critical OT ports (502 for Modbus, 4840 for OPC UA).

2. Restrict inbound traffic to trusted IPs.

3. Log unauthorized access attempts.

4. Python Script for PLC Monitoring

Code Snippet:

import pyModbusTCP 
client = pyModbusTCP.Client(host="PLC_IP", port=502) 
coils = client.read_coils(0, 10)  Read first 10 coils 
print(coils) 

What It Does:

Reads Modbus TCP coil data from a PLC.

Step-by-Step Guide:

1. Install `pyModbusTCP` (`pip install pyModbusTCP`).

2. Replace `PLC_IP` with the device’s IP.

  1. Expand script to log data or trigger alerts.

5. VLAN Segmentation for OT Security

Command (Cisco Switch):

vlan 100 
name OT_Network 
interface GigabitEthernet0/1 
switchport mode access 
switchport access vlan 100 

What It Does:

Isolates OT devices in a dedicated VLAN.

Step-by-Step Guide:

  1. Segment PLCs, HMIs, and SCADA into separate VLANs.

2. Apply ACLs to restrict inter-VLAN traffic.

3. Monitor for unauthorized access.

6. Detecting Unauthorized OT Devices

Command (Linux):

nmap -sP 192.168.1.0/24 

What It Does:

Scans for active devices in a subnet.

Step-by-Step Guide:

1. Schedule regular scans to detect rogue devices.

2. Compare against an asset inventory.

3. Investigate unknown IPs.

7. Hardening OPC UA Servers

Configuration (OPC UA Server):

<SecurityPolicy> 
<None>false</None> 
<Basic256Sha256>true</Basic256Sha256> 
</SecurityPolicy> 

What It Does:

Enforces strong encryption for OPC UA communications.

Step-by-Step Guide:

1. Disable unsecured policies (`None`).

2. Enable certificate-based authentication.

3. Audit endpoint security settings.

What Undercode Say:

  • Key Takeaway 1: OT professionals must adopt IT networking skills to stay relevant.
  • Key Takeaway 2: Security cannot be an afterthought—encryption, segmentation, and monitoring are critical.

Analysis:

The convergence of OT and IT is accelerating, driven by Industry 4.0 and IoT. Professionals who ignore IT fundamentals risk obsolescence. Future attacks will exploit weak OT networking, making proactive hardening essential.

Prediction:

By 2030, OT cyber incidents will surge due to legacy systems lacking IT safeguards. Companies investing in cross-trained OT/IT teams will dominate industrial automation.

Ready to upskill? Check out TracerouteCon for advanced OT networking courses.

🎯Let’s Practice For Free:

IT/Security Reporter URL:

Reported By: Tylerjudkins Ot – Hackers Feeds
Extra Hub: Undercode MoN
Basic Verification: Pass ✅

🔐JOIN OUR CYBER WORLD [ CVE News • HackMonitor • UndercodeNews ]

💬 Whatsapp | 💬 Telegram

📢 Follow UndercodeTesting & Stay Tuned:

𝕏 formerly Twitter 🐦 | @ Threads | 🔗 Linkedin | 🦋BlueSky