Exploring Virtual PLCs and OT/IIoT Collaboration

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The post discusses Rajvir Singh’s collaboration with OTee to create content around virtual PLCs, IIoT, and Industry 4.0. This partnership will include video tutorials, discussions, and hands-on guides related to Operational Technology (OT) and Industrial IoT.

You Should Know:

1. Virtual PLCs & Cybersecurity Concerns

Virtual PLCs (Programmable Logic Controllers) are software-based controllers that emulate physical PLCs. Since they often run on Linux or Windows, they introduce cybersecurity risks.

Key Commands for Securing Linux-Based Virtual PLCs:

 Check running processes related to PLC emulation 
ps aux | grep -i "plc|otee"

Monitor network connections 
sudo netstat -tulnp | grep -i "plc"

Secure SSH access (critical for OT environments) 
sudo nano /etc/ssh/sshd_config 
 Set: PermitRootLogin no, PasswordAuthentication no 

2. Simulating PLCs with Docker (For Testing)

If you’re experimenting with virtual PLCs, Docker can help isolate environments:

 Pull a PLC simulator image (example) 
docker pull otee/virtual-plc

Run in detached mode 
docker run -d --name virtual_plc -p 502:502 otee/virtual-plc

Check logs 
docker logs virtual_plc 

3. Modbus TCP Security (Common in OT)

Virtual PLCs often use Modbus TCP, which is unsecured by default. Use these commands to test and secure it:

 Scan for open Modbus ports (502) 
nmap -p 502 --script modbus-discover <target_IP>

Secure with a firewall rule (UFW) 
sudo ufw allow from <trusted_IP> to any port 502 proto tcp 

4. Windows-Based PLC Security

If running on Windows, enforce security policies:

 Disable unnecessary services 
Stop-Service -Name "ModbusTCP" -Force 
Set-Service -Name "ModbusTCP" -StartupType Disabled

Enable logging for PLC-related events 
wevtutil sl "Microsoft-Windows-PLC/Debug" /enabled:true 

What Undercode Say:

Virtual PLCs are revolutionizing industrial automation but require strict security measures. Always:
– Isolate OT networks from IT networks.
– Use VPNs for remote access.
– Monitor logs for unauthorized Modbus/PLC traffic.
– Update firmware regularly to patch vulnerabilities.

For hands-on practice, explore OTee’s virtual PLC tools and test them in a sandboxed environment before deployment.

Expected Output:

A secure, functional virtual PLC setup with proper network segmentation, logging, and access controls.

Relevant URLs:

References:

Reported By: Singhrajvir Virtualplcs – Hackers Feeds
Extra Hub: Undercode MoN
Basic Verification: Pass ✅

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